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Oil Seals 101 – Part 1


Leather is probably the oldest of the lip materials still in common use, but the move towards mass production methods has seen a massive increase in the development of synthetic rubbers which lend themselves to accurate and repeatable injection and compression moulding. Nitrile (NBR) is still by far the most common elastomer for “normal” use, whilst Viton® (FKM/FPM) is rapidly replacing Polyacrylate (ACM) and Silicone (VMQ) for high-temperature applications. Viton® also has high resistance to abrasion and chemical attack making it a preferred elastomer. Recent developments in the use of PTFE for Rotary shaft seals has caused widespread interest particularly for high-speed shaft rotation or poor lubrication applications.

diesel spark plugs. This ensures that the fuel-air mixture is ignited properly and that the combustion process is as efficient as possible. This is important for diesel engines, which rely on precise combustion to generate power.
Oil seals are used for essential applications in the oil, gas and petrochemical sectors. They are created to avoid leaks from the sealing lip and rotary shaft by forming a thin layer of oil between them. Oil seals could be developed using well-known sealing materials, involving NBR, EPDM, PolyTetraFluoroEthylene (PTFE), Silicone,and fluoroelastomer.
The lip is specially designed to ensure the oil seal works effectively with the different forces that arise during rotation. Many different designs and materials are used, so countless types of oil seals are available. These are chosen according to the application; pumps, gearboxes, wheels, and many other rotating applications where fluids need to be sealed. They are used in a variety of sectors, such as the chemical industry, manufacturing, wind turbines, automotive sector, food industry, and more. Oil seals are used in nearly all sectors.
Seals are designed to create a tight seal around the shaft by utilising a combination of lip geometry, surface tension, and lubrication. When the shaft rotates, the lip of the oil seal comes into contact with the shaft surface, creating a frictional force that generates heat. This heat helps to soften and conform the elastomeric material of the oil seal to the shape of the shaft, ensuring an effective sealing action.