Special exceptions still apply within the Volkswagen group. With PTFE oil seals, an aluminium or plastic housing is used in many different engine series. The Top Dead Centre (TDC) signal is no longer measured at the flywheel, but directly using a sensor on the rear crankshaft flange and integrated sensor in the oil seal. Special procedures and tools must be used for the disassembly and assembly of these parts.

b) The area where the oil seal is seated is to be plunge ground in order to prevent wear grooves that normally tend to wear out the lip of the oil seal at a faster rate.

However, rubber-cased seals do have limitations. For example, during installation, shear stresses can build up between the seal and housing wall, causing the seal to release itself.

Several prominent companies specialize in the manufacturing of oil seals, offering a wide range of sealing solutions for industrial and automotive applications. These companies leverage advanced manufacturing capabilities, extensive research and development, and a deep understanding of industry-specific requirements to produce high-quality oil seals. Leading companies in the oil seal manufacturing sector are known for their commitment to innovation, quality, and customer satisfaction, providing reliable sealing solutions for critical components in machinery and vehicles.

8 Tips to Keep in Mind when Installing or Replacing Oil Seals

Operating conditions such as the engine’s temperature, position, size, pressure and shaft speed largely determine which individual oil seal composition is most suitable for every individual application.

Auto Parts Oil Seal: Essential Components in Vehicle Systems

rubber or polymer

The lip is specially designed to ensure the oil seal works effectively with the different forces that arise during rotation. Many different designs and materials are used, so countless types of oil seals are available. These are chosen according to the application; pumps, gearboxes, wheels, and many other rotating applications where fluids need to be sealed. They are used in a variety of sectors, such as the chemical industry, manufacturing, wind turbines, automotive sector, food industry, and more. Oil seals are used in nearly all sectors.

Requirements of the shaft
Even more important than a correct interference fit of the Oil Seal is a perfectly smooth shaft in the region of the seal, particularly if shaft surface speed is high and the medium to be sealed is under a certain amount of excess pressure. The surface roughness of the shaft depends on the average profile depth Ra of the tool marks caused by the machining process. Oil Seals made of PTFE require, independent of the surface speed, a surface roughness of between 0,1 to 0,2 mm, because PTFE has less wear resistance than rubber seals. For normal circumstances, the shaft in the region of the seal must have a surface roughness of approximately:  To summarize, the surface of the shaft in the region of the seal should not have noticeable machining marks. For pivoting shafts and other difficult or critical sealing applications, it is recommended that Oil Seals with a helical groove hydrodynamic pattern, which has a pumping effect, be used. When grinding and polishing, an axial movement of the grindstone along the shaft must be avoided in order to prevent machine lay.