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The cooling circulation system uses spray to cool the drawing die, and takes away a lot of heat generated by the drawing machine in high speed drawing in time to ensure the quality of the wire. Control drawing process parameters: drawing speed 10 ~ 12m/s; Winding tension 8 ~ 10N; Measuring length 30km; The mass fraction of lubricant is 3.5 ~ 4.5%; pH value of lubricant 7 ~ 8; Lubricant temperature 30 ~ 40℃.
Different from common zinc barbed rope, high zinc barbed rope surface zinc content is very high can reach 6-8 times of the former, so there is a great advantage in the service life, ordinary products begin to corrosion three to five years while the latter will take longer to change. Stainless steel barbed rope is in material protection so durability is also better, these two products are long service life, but in terms of high price.
Iron and steel in the condition of cooling on the surface galvanized, and hot dip galvanized steel pipe in the condition of hot dip on the surface, its adhesion is strong, not easy to fall off, hot dip galvanized pipe although also rust phenomenon, but in a long period can meet the technical and sanitary requirements.
The first is the cost of raw materials galvanized sheet and galvanized wire, some specifications and waste calculation and so on. Then there is the cost of mechanical processing process and manual processing process. Finally, there is the cost of packing and shipping. In recent years, due to the rapid development of thorn rope manufacturers, so the profit margin of blade thorn rope is not particularly broad.
Galvanized wire coating rough, passivation film is not bright, bath temperature is too high. If the cathode current density is too high, zinc content in the bath is too high or sodium hydroxide and DPE content is too low; Electroplating solution with solid particles or excessive foreign metal impurities, will lead to such problems. Solution: If the large roll galvanized wire to the above coating is rough, there may be solid particles in the plating solution. If the roughness of the part is severe, the current density may be too high.
Breeding cattle and sheep with thorn rope effect is still better, because the advantages of thorn rope are more. So is the effect of thorn rope used for livestock breeding good?
In order to remove the photosynovium and oxide remaining on the surface of galvanized iron wire after drawing or heat treatment, it is necessary to do the surface treatment of galvanized steel wire before plating. The common surface of low carbon steel wire is the light synovium or oxide of animal or vegetable oil; Medium and high carbon steel in addition to contain animal or vegetable oil components.
Before wall plastering, the wall column is connected to the gap construction wire mesh, which can play a certain strengthening and heat preservation effect. The mesh is hung on the interface surface of different grassroots, and the length of each side should meet the requirements of 100mm, so as to prevent shrinkage and cracking caused by different grassroots. Mesh wire diameter can also determine the effect and efficiency of construction, mesh fine laid up convenient soft, high construction efficiency; Of national standard can assure quality, but laid respect is inferior to fine construction fast.
Operating procedures: When using cold galvanized wire, all tools and stacked objects obstructing activities should be removed from the work site and equipment. When pickling, put the wire into the cylinder slowly to prevent acid splashing on the body. When adding acid, it is necessary to pour the acid into the water slowly. It is forbidden to pour the water into the acid to prevent the acid from splashing out. Wear protective glasses when working. Do not push or beat cold galvanized wire and other articles when handling them.
After annealing, the extension rate of galvanized wire is increased, making the product more soft and increasing the scope of application of galvanized wire. After electric galvanized hot galvanized, electroplated copper and other widely used screen production. Building reinforcement binding with galvanized wire mesh braided with the first after plating, plating and other methods, after treatment of galvanized wire mesh or steel wire mesh, has good corrosion resistance, oxidation resistance characteristics, can be used in construction, petroleum, chemical, aquaculture, garden protection, food processing and other industries reinforcement, protection and heat preservation.
The protective duration of galvanized iron wire is closely related to the thickness of galvanized iron wire. In general, zinc layer thickness needs to be very high in dry main gas and indoor applications, but in harsh environments. Therefore, in the selection of galvanized layer thickness, the impact of the environment should be considered. If galvanized iron wire products of different diameters are required, material selection and coating should be controlled reasonably.
Zinc dipping time should be adjusted according to the thickness of wire diameter. The method of adjustment is to use the lead screw above the zinc pot, the length of the distance to the ceramic sinking roller. Thick wire diameter zinc dipping time should be long, fine wire diameter zinc dipping time should be short, zinc dipping length is in the range of 2~3.5m, which is also to reduce the zinc consumption of steel wire, is an aspect of maintaining the uniformity of zinc layer.
The tensile strength of cold drawn spring steel wire is slightly higher than that of oil tempered steel wire. The large specification of cold drawn steel wire elastic force is too large, winding the spring is very difficult, so the cold drawn spring steel wire application specification is generally less than 8.0mm, oil quenching tempered steel wire application specification is generally less than 13.0mm. In fact, the diameter of 13.0mm spring is used to light tension spring steel wire, cold drawing wound made into shape and then quenched and tempered. Steel wire with diameter above 15.0mm is mostly made by heating winding process.
In reinforced concrete structure, the crack width of cold wire drawing is smaller than that of circular steel bar or even that of hot rolled thread bar. So cold wire drawing is more popular in the construction industry. The material for cold drawing is made of steel bars and can be simply explained how it is made, that is, its production process is simple. It’s based on steel bars, which are constantly stretched evenly, stretching the bars into something very thin, like wire drawing, without plasticity.
Temporary rust prevention is to prepare for the completion of the mission of the protective layer to be removed. The methods include: cajoling corrosion inhibitors, coating antirust oil, peeling molecular compound plastics, drying air, vacuuming, etc. Change the internal structure of the metal: new chromium, nickel and other alloy elements made of stainless steel, but the alloy is not much, expensive, difficult to produce widespread application.
Galvanized iron wire is a substance we often see in life. It is the zinc gradually plated on the metal surface through the unidirectional current in the electroplating tank. The production speed is slow, the coating is uniform, the thickness is thin, usually only 3-15 microns, the appearance is bright, the corrosion resistance is poor, and the corrosion will rust in a few months. Galvanized wire has the characteristics of thick galvanized layer, strong corrosion resistance, strong galvanized layer, etc., the products are widely used in construction, highway walls, Zahua, weaving nets.